No.

Descriptions

Task Times (min.)

Precedent Tasks

1.

Cutting iron sheets by gas

30.00

-

2.

Grinding work pieces

28.44

1

3.

Blowing JIG part

10.40

2

4.

Placing L/R reinforcement beams on JIG and locked by C-clamp

5.20

3

5.

Placing H-beam frame of 1,570 mm. on L/R reinforcement beams

3.49

4

6.

Spacing between 2 H-beam frames of 880 mm.

3.75

5

7.

Tightening H-beam and reinforcement beam frame by clamp

0.51

6

8.

Welding H-beam frame and reinforcement beam

1.77

7

9.

Assembling H-beam frame of 945 mm. on JIG both front and back sides

2.07

8

10.

Assembling hot rolled rails steel of 945 mm. on JIG

2.25

9

11.

Welding H-beam frame of 945 mm. and hot rails steel with frame of 1,570 mm

2.91

10

12.

Full welding entire front-down parts

73.19

11

13.

Welding splice angle plate into tuning desk frame

1.79

12

14.

Full welding entire front parts

20.17

13

15.

Eroding all welding line

3.53

14

16.

Moving assembled tuning desk frame into haven by crane

1.39

15

17.

Moving assembled tuning desk frame on JIG

1.20

16

18.

Installing BRKT, holding pincers and BRKT and holding dragging arm 

10.35

17

19.

Placing L-R rear hangers and locked by C-clamp

2.57

18

20.

Checking BRKT and inside pincer perpendicular to tuning desk by steel angle

1.55

19

21.

Checking space between BRKT and inside pincer of 900 mm.

1.20

20

22.

Welding BRKT and L-R pincers

1.45

21

23.

Placing and welding steel pipe to pincer of 895 mm.

2.10

22

24.

Placing L-R front hangers and locked by C-clamp

1.90

23

25.

Checking BRKT and outside pincer perpendicular to tuning desk by steel angle

1.35

24

26.

Checking space between 2 sides steel pipe of 760 mm.

0.13

25

27.

Welding BRKT and L-R pincers

1.62

26

28.

Welding both 2 sides of front perpendicular place

1.27

27

29.

Welding steel pipe of 800 mm. for front pincer to front hanger pipe

1.33

28

30.

Placing bush PULL BRKT ASS’Y on tuning desk

2.44

29

31.

Threading steel shaft via bush, BRKT and steel pipe with space of 816 mm.

1.55

30

32.

Tightening both sides of PULL BRKT ASS’Y by hammer

3.55

31

33.

Welding PULL BRKT ASS’Y into front hanger and tuning desk frame

1.47

32

34.

Full welding of front side of L-R PULL BRKT ASS’Y

1.38

33

35.

Moving threading steel shaft out of PULL BRKT ASS’Y

1.57

34

36.

Welding reinforcement beam of 650, 420 and 200 mm. into tuning desk frame

5.03

35

37.

Moving assembled tuning desk frame into haven by crane

1.30

36

38.

Moving assembled tuning desk frame on JIG

1.92

37

39.

Full welding entire front-down tuning desk frame

82.93

38

40.

Eroding all welding line

5.87

39

41.

Inclining and turning JIG to left side of tuning desk

1.45

40

42.

Full welding entire left-side tuning desk frame

22.65

41

43.

Eroding all welding line

4.53

42

44.

Inclining and turning JIG to right side of tuning desk

1.33

43

45.

Full welding entire right-side tuning desk frame

22.65

44

46.

Eroding all welding line

3.57

45

47.

Turning JIG to original place and unlocking clamp

2.28

46

48.

Moving assembled tuning desk frame into haven by crane

3.15

47

49.

Moving assembled tuning desk frame on JIG

1.85

48

50.

Grinding welding line of splice angle plate (RIG) at 4 angles

8.43

49

51.

Measuring the center point of tuning desk and placing holed guide on frame

4.55

50

52.

Drilling 8 holes according to guide by drill of 5 mm.

2.37

51

53.

Moving holed guide out of frame to broaching

0.12

52

54.

Broaching 8 holes of 18 mm. by magnetic drill

6.28

53

55.

Grinding all 8 holes

0.37

54

56.

Lifting and placing tuning desk by crane onto tuning desk frame

2.58

55

57.

Holding screws M 16 ´ 50 mm. at 8 holes and tightening them

13.55

56

58.

Welding splice plate and elephantiasis pipe clamp to H-beam frame

5.50

57

59.

Eroding all welding line

2.21

58

60.

Grinding welding line of splice plates

0.85

59

61.

Moving assembled tuning desk frame into haven by crane

1.47

60

62.

Checking assembled tuning desk

10.00

61

63.

Moving assembled tuning desk to next station

10.00

62